Manufacturing insurance combines multiple layers of protection tailored to the unique risks that factories and workshops face. In manufacturing, you're constantly dealing with expensive (and potentially dangerous) plant and machinery, complex supply chains, strict health and safety obligations, and the constant possibility that something you've made could cause harm downstream.
In other words, insurance can be the financial safety net that keeps your business standing when things go awry: When machinery fails, products need recalling, or a fire tears through your facility.
The right cover addresses all of that, and more. In this piece, we’ll look at insurance for manufacturers in greater detail, covering things like cost, types of cover and how to fund your premiums.
What is manufacturing insurance, and why it matters
Manufacturing business insurance typically bundles several protections into one package:
- Liability cover (both public and product)
- Property and plant protection
- Business interruption
- Sector-specific extensions.
It's designed around the reality that your operation involves high-value assets, interconnected supply chains, and regulatory requirements that don't leave much room for error.
Beyond protecting your own balance sheet, insurance is often a commercial necessity. Retailers, wholesalers, and other customers routinely demand proof of minimum liability limits before they sign contracts. And lenders will want to see that your assets are properly covered, too.
What happens if I don't have manufacturing insurance?
You’ll be on the hook financially if things go wrong. If a fire guts your factory, you're funding the rebuild yourself. When a machine breaks down and halts production for weeks, you're absorbing that lost revenue. If a product injures someone or damages their property, you're facing legal costs and compensation claims that could run into hundreds of thousands (or more).
What does manufacturing insurance typically cover?
A comprehensive manufacturing liability insurance package addresses multiple risk categories. Depending on your industry, you may have some more boutique requirements.
| Insurance Type |
What It Covers |
Key Considerations |
| Property, plant and machinery |
Buildings, production equipment, stock, and tenant improvements against accidental damage, fire, flood, storm, and theft. |
Ensure sums insured reflect current rebuild costs. Underinsurance can leave you seriously exposed when claiming. |
| Business interruption (BI) |
Lost gross profit and increased costs of operations after an insured event damages premises or equipment. |
Set realistic indemnity period (24–36 months typical). Base calculations on accurate gross profit margins and account for seasonal peaks. |
| Product and public liability |
Third-party claims for injury or property damage from operations (public) and harm caused by manufactured goods (product). |
Check geographical scope if exporting (especially to the USA/Canada, where claims are significantly more expensive). |
| Employers' liability |
Claims from employees injured or made ill by their work. |
Legal requirement if you have staff (with very limited exceptions). |
| Equipment breakdown |
Sudden mechanical or electrical failures (motor burnout, boiler cracking, control system failures). |
Fills the gap left by standard policies that exclude gradual wear and tear. |
| Transit and marine cargo |
Raw materials and components in transit to you, plus finished goods shipped to customers. |
Essential given manufacturing’s reliance on smooth logistics. |
| Recall and financial loss |
Costs of recalling, replacing, and destroying faulty stock, plus brand rehabilitation and crisis PR. |
Vital for food manufacturing or any sector where defective products could require market withdrawal. |
| Cyber and crime |
Ransomware attacks, data breaches, and funds transfer fraud affecting production systems and ERP platforms. |
Increasingly important as manufacturing becomes more digitised. |
| Environmental impairment liability |
Contamination incidents and clean-up costs. |
Particularly important for chemical processors or businesses handling hazardous substances. |
Can I combine liability, cyber and property cover?
Yes, many insurers offer bundled packages that roll liability, property, and cyber into a single policy. This simplifies admin, but you’ll still need to verify that limits, exclusions, and aggregate caps work across all sections. Watch for business interruption (BI) waiting periods, cyber sub-limits, and whether certain perils or activities are carved out.
Tailored insurance for food, furniture, or chemical manufacturers
Different manufacturing sectors face different risks, and your insurance should reflect that.
- Food and beverage producers need coverage that accounts for contamination events, product recall, temperature-controlled stock, allergen risks, and HACCP compliance. Supply-chain extensions can protect you if a supplier's contamination affects your output. The recall and brand-damage implications in this sector are severe, so don't accept minimal limits.
- Furniture and wood manufacturers face elevated fire risk due to combustible materials, dust extraction systems, and hot-works processes (welding, cutting). Policies often require documented cleaning schedules for extraction systems and permits for hot works. You'll also want adequate cover for finished goods in storage (especially if you carry high seasonal stock).
- Chemical and paint producers deal with flammable liquids, COSHH and COMAH regulations, and pollution liability. Specialist storage requirements, spill-response protocols, and higher employers' and public liability limits are standard. Underwriters will scrutinise your risk controls closely.
- Metalwork and engineering operations should look for robust equipment breakdown cover, testing and efficacy extensions, protection for customers' goods held on-site, and tools cover for equipment used at third-party locations.
Each sector comes with specific warranties – hot-works controls, dust extraction logs, sprinkler maintenance schedules – so make sure you understand and can comply with yours.
How much does manufacturing insurance cost in the UK?
Manufacturing insurance cost varies widely depending on your industry, the hazards in your process, and the sums insured. Key pricing drivers include:
- Industry classification and process risks
- Total sums insured for buildings, plant, and stock
- Business interruption indemnity period and gross profit calculation
- Turnover and export mix (especially USA/Canada)
- Claims history
- Health and safety controls
- Security and fire protection (sprinklers, intruder alarms, CCTV)
- Chosen liability limits and excesses
You can reduce premiums by improving risk controls: installing or upgrading fire suppression systems, maintaining rigorous dust management, investing in staff training and lockout/tagout (LOTO) procedures, documenting preventive maintenance, and strengthening site security.
Higher excesses, bundling multiple covers, and paying annually rather than monthly also typically lower the total cost.
Our Flexi-Loan can help here, too. Paying your premium annually usually unlocks a discount, but it also ties up working capital at a time when you might need cash for materials, payroll, or equipment. You can borrow what you need, benefit from the annual savings, and repay early without fees when cash flow improves.
How to get a quote that fits your operation
Getting accurate, competitive quotes means providing detailed underwriting information upfront. Insurers will want:
- A description of your activities and process flow
- Annual throughput and turnover broken down by market (domestic vs export)
- Rebuilding cost assessments (RCIS) for buildings
- A schedule of plant and machinery
- Stock values, including seasonal peaks
- BI calculations based on gross profit and a realistic indemnity period
- Details of risk controls: sprinklers, dust extraction, hot-works permit systems
- Five-year claims history.
When comparing quotes, make sure you're looking at like-for-like cover. Check liability limits (£2 million, £5 million, £10 million, or higher), the BI basis and indemnity period, whether equipment breakdown is included, recall and cyber sub-limits, cover for USA/Canada exports, deductible levels, and any warranties or conditions attached.
For complex processes, hazardous materials, or large BI exposures, consider working with insurance brokers who specialise in your sector. They'll have stronger insurer relationships and claims advocacy when things go wrong.
You'll also want clear evidence for customers and lenders: up-to-date certificates of insurance, policy schedules, endorsements, and BI worksheets for continuity planning.
How long does it take to get insured?
Simple, lower-risk operations can sometimes find cover the same day. More complex or higher-hazard plants (or if you need large BI limits) may need physical surveys, engineering reports, and multiple rounds of underwriting. That process can stretch from days to several weeks.
Keep your cash flowing while you're covered
Insurance premiums (particularly for comprehensive manufacturing industry insurance) can be substantial. And while paying annually often delivers the best value, tying up five or six figures in a single payment can strain your working capital just when you need liquidity for raw materials, wage bills, or equipment upgrades.
That's where iwoca comes in. Our loans work like a line of credit. We’ll approve you for a limit, and you can draw down on that money as needed. You can pay your insurance premium in full to secure the annual discount, and repay early without penalty when cash flow allows.
Our loans are designed to reflect the realities of running a manufacturing business: lumpy expenses, seasonal peaks, and the constant need to keep capital working efficiently. By working with us, you don’t have to pick between adequate protection and healthy cash flow.
Apply for finance with iwoca. It takes a few minutes. Once you’re approved, the money is ready to use in 24 hours. Apply for iwoca funding today.